Tuesday, December 27, 2011

Merry Christmas!


Friday was moving day. We rented a U-Haul on Thursday afternoon, picked up two mattresses, two sofas, and loaded all the accumulated household goods and furniture that had been stored for the past year and dropped it off at the house. When we arrived, we were surprised to find a Christmas wreath adorned with red bow on the outdoor fireplace. Friends passing by on their way to relatives for Christmas had dropped it off along with a great housewarming gift. It was nice to have a touch of the season added to the newly finished house. We had just enough time to unload the truck and finish sealing the stone floors before heading back to Charlotte to celebrate the season with family and friends.

Sunday, December 18, 2011

New Table


Now that the house is complete, its time to start bringing in the furniture that we've been collecting. In mid-November, we worked with a furniture maker in Todd, NC to make our own dining room table. We had contracted with Tom Sternal to construct one of our bathroom sinks and countertop and when we picked it up he invited us back to work in his shop and build our own table after admiring his many furniture "works of art". We took a long weekend and in a little more than a day drove off with an incredible poplar slab trestle table. We've been finishing it for the past few weeks during the warmer days and now its complete and ready to go.

Sealing Stone Floors


The stone floors on the main floor are Pennsylvania blue stone. To give them a more rich finish, we started applying a sealer to the floors by Aquamix called Enrich and Seal. It not only gives them a darker finish but brings out the rich variegated browns, blues, and charcoal grays. Its a wipe on, wipe off process. You pour the liquid on fairly thick and after five minutes you wipe off the liquid that has not been absorbed into the stone. Check out the huge difference it makes.

Final Inspection


Its been two months since I reported that we let our builder go and that we embarked on completing the house ourselves. Over that period of time, we have hired and met many interesting contractors, shopped online for unusual building materials, and learned how to do many new things(many of which have been blogged about already). In has all finally come together and I am extremely happy to report that on Friday, December 16, the inspector came and signed off on the final inspection of the house issuing a CO(certificate of occupancy). On Saturday, we fired up the hot water and radiant floor heat, as well as the water to the house, for the first time. We were a little unsure how long it would take the house to heat up with the radiant floor heat, but by Sunday morning, the house was very comfortable and the stone floors on the main level were quite toasty. Camping has never been so good!

Sunday, December 4, 2011

This Week

This week was our annual Christmas tree farm trip and we had several friends up to check out the house. While showing them around, I forgot to take pics of this week's progress. There were quite a few things finished and/or started this week. The electrician was on site and finished up the lighting on the outside of the house, the screen porch panels were put into place all except a few that were awaiting trim to be painted, and the painter started staining and painting all the woodwork in the house. G&B Energy showed up to run the gas lines and bury the gas tank, but they left without completing it after hitting rock while digging the lines. They are due back this week with more powerful equipment to complete the job.

Hand Rail Installation



After collecting parts for about 4 weeks, we were able to install the hand rail this past weekend. It started out as a 20ft long 1 1/4" galvanized pipe. It was cut down to 14 ft for travel at the hardware store and the ends were painfully trimmed with a pipe cutter to the correct size of just under 13 feet. With the addition of returns and supports researched and bought online from Kee Klamp, it was a fairly easy installation. I would highly recommend the addition of an impact driver to your arsenal of power tools. Its an electric screw driver that is almost turbo charged and applies pressure at the same time it is driving the screw in. It was invaluable for driving screws into pipe for this project.

Monday, November 28, 2011

Gas Tank On The Way



This week the gas tank is to be delivered and buried. Prior to that happening, a 6x12 ft hole 5ft deep had to be dug in the ground. That creates a lot of excess dirt. That dirt is being used to fill in around the retaining wall and level out the area in front of the outdoor fireplace and is manually being moved with a wheel barrow. We moved about 40% of it this weekend and once the tank is delivered the rest will need to be moved as well.

Nearing Completion




This week the pergola and the stainless steel chimneys were finally added to the front of the house. With the newly completed retaining wall, these features together make for a great outdoor room which will hopefully be put to good use entertaining in the near future. We couldn't wait. The moment those chimneys were up, we had to test out the fireplace. It was a nice breather from the landscaping we had been doing all afternoon and a great end to a beautiful Saturday afternoon (after Thanksgiving) in which we were lucky enough to have 60 plus degree weather. The pergola will be stained to match the rest of the house, with any luck, within the week as the new builder is wrapping up the balance of work and turning the house over to the painter this week.

Sunday, November 20, 2011

Radiant Floor Heat - What????


Finding someone who knows anything about installing radiant floor heating systems has proven very difficult. We finally found a plumber that lives in the neighborhood who was willing to give some advice on the system but wasn't really interested in installing it. So, we (and by we I mean the more tech savvy one of us) have decided to install it with the help of the many resources available on the web. The system is based on heated hot water running through pipes in the floor - on the first floor that is a concrete slab covered with stone and on the second floor that is underneath the reclaimed wood floors. So far the system has been mounted on the wall and dry fittings are in place. Looks like a professional job, right?

Progress




Over the past 5 weeks there have been many projects started and many completed. The pump was dropped in the well and the pressure tank installed so that the workers could have access to water. Why the previous builder did not have this done a long time ago I have no idea. He was actually hauling water in for his projects when there was a well already in place for over 6 months with no pump. We also had all the stonework completed inside and out, a retaining wall built around the pergola area in the front of the house, final electrical started with a new electrician, a 12x5 ft hole dug for the soon to be delivered gas tank, and the stainless steel chimneys started.

Friday, November 4, 2011

New Contractor


Hired! We have a new contractor that is working with us to get the house complete. He sent two of his crew over this weekend to finish up the trim inside the house, install door locks, and clean up some of the randomness left from the other builder. The pic above shows the completion of the master bath vanity soon to be filled with white fluffy towels.

Cabinets Installed


One of the first things on the list to complete once the builder was let go, was the kitchen cabinets. We had passed Horton Cabinets in Sparta on our way to the cabin every weekend, and they were the first ones I called to see if they were interested in completing the job. The owner showed up the day after I called him, took measurements, and completed the job the next week renewing my faith that there were actually people who could get things done in a timely manner. The kitchen mostly consists of lower cabinets which are made of the same wood that are on the walls so that they blend in and don't really stand out. For the upper cabinets we went with open shelves. Glad to have this checked off the list.

Monday, October 17, 2011

Ending Relationships

This weekend we went to visit the house site with very low expectations. The builder had not been returning phone calls and had refused to provide an update on progress all week. It was not until Friday night after many requests did a minor update via email come through with a request for money. The builder said he had been working on electrical and plumbing during the week. Electrical and plumbing had indeed been started, a door hung, and about 100 sq ft of tile had been laid. The cabinets weren't complete, the dryer vent wasn't in, the bathroom was not trimmed out - all the things the builder kept talking about doing still weren't done. We knew going into the weekend, we were probably going to have to terminate the contract with the builder if we were ever going to get the house finished. After much deliberation, we came back Sunday and sent the builder a termination letter. We feel much better about the project knowing we can hire people who want to do the work and will complete the job and get paid. We gave the builder 17 months and 2 weeks to complete what started out on the contract as a 6 month job. We hope to finish the balance of the work in 4 weeks and be in by Thanksgiving.

Tuesday, October 4, 2011

First Sign of Fall Color


October 1, 2011.

Cold Weather Arrives


It was 41 degrees when we arrived on Saturday and there was a light mist in the air. As we pulled off onto Spring Valley Road, we saw a few neighbors crossing the road and stopped to take a pic. (click on pic to view larger.)

Progress????





Its been a few weeks since I have posted about the progress on the house. I've not really felt like there has been much progress. I have to say its one of the most frustrating experiences of my life. Living over 2 hours away and only going up on weekends to check out what's going on takes its toll after over 16 months and counting. After having been told the house would be ready in two weeks a little over a week ago, we went up this past weekend with high hopes there would be a lot of progress and that the builder had kicked it up a notch. Not true. The electrician/plumber did not show up again and the builder basically worked on a few projects around the house completing not one. Here's what got done this past week: the master bathroom was finally grouted after having been started over two months ago, stone was laid on the main entrance landing and one of the landings of the french doors (the other landing was started but not completed.) The screen porch and side door landing are still to go. Shelves were put up in the kitchen but not really completed with supports, etc. Check out the pics...

Tuesday, September 13, 2011

1st Floor Stone Grout


This week's progress was the stone floors on the 1st floor were finished up with grout. It makes a significant difference to the appearance of the floor to not see all the crevices around each stone. Once its cleaned up and sealed its going to look awesome. The builder did a great job of putting the stone down. It is all nice and level which was a bit of challenge considering that every stone was a different thickness and had varying degrees of thickness on each stone.

Wednesday, September 7, 2011

Parting Shot 9-4-11

Finishing Windows



This past weekend we spent three days painting windows and doors. Its not an easy process when you have to apply two coats and it takes sometimes 24hours for them to dry. We hope to finish up with the exterior doors this weekend just in time for the interior doors to arrive. Having finished painting a few windows, we were able to remove some of the protective coatings from the windows giving us a view of the future.

Outside Entries




Over the past two weeks, the concrete pads around the house were poured at all the entries. They give the house a much more finished look and will soon be covered in Pennsylvania blue stone like the first floor interior.

Sunday, August 28, 2011

Staining Doors


In addition to sanding and sealing the floors, we started staining the interior side of the doors and trimming the interior side of the windows. It is a dark charcoal gray stain and will contrast with the eventual staining of the walls a very light whitewashed gray. We got 4 windows and 4 doors stained. Just a start as there are over 19 windows and 10 doors to complete.


Finishing Wood Floors



With the builder still moving at a snail's pace towards completion, this past weekend we started working on the house ourselves. We sanded the hardwood floors and stairs and put down one coat of Waterlox sealer on them. Last weekend we showed up with all intentions of doing some work but the builder was putting in the stairs and a storm blew in during the afternoon knocking the power out. We were able to get the floors all vacuumed in preparation for this weekend's work. The floors took on a more brown tone with the application of the sealant but they should dry to a more gray tone.

Monday, August 22, 2011

Countertops Installed


The kitchen countertops were installed this week. We chose Virgina Mist Granite which is a black granite with veins of gray. Like its name suggests, it is quarried in Virginia and has the look of soapstone.

Sunday, August 7, 2011

Bathroom Tile



The master bathroom tile was also put into works this week. It is a natural quartz stone referred to as "Boading". It has many colors of brown and gray and should blend well with the wood walls and reclaimed floors on the second floor. Thinking about adding a large rock to the corner of the shower for an added natural effect. Thoughts?

Painting Starts



Painting on the exterior wood portions of the house started this week. The color is a very dark charcoal gray that is designed to blend the house into its wooded surroundings. Imagine the bark of a very tall, graceful oak or poplar tree and that is the look that is trying to be achieved.

Monday, July 25, 2011

Kitchen Taking Shape




This week our contractor started building the kitchen cabinets. The kitchen is small and will basically consist of 5 lower cabinets and 2 rows of shelves around the top. The doors of the cabinets will be constructed of the same wood on the walls and stained the same color so that they look like they blend into the walls. Our contractor is building the cabinets himself and so far we are very pleased with them. They will be much better quality than anything ordered off the floor at your local building supply and will be custom fit to the room.

Saturday, July 9, 2011

Moving Along





This week a few things were completed worthy of note. 1. The reclaimed floors upstairs were installed. 2. The metal siding was installed on the front of the house and 3. Work continued on the stone floors. We were able to spend the night in the house with the windows all opened up on the second floor (albeit in a tent on the floor.) The progress is still very slow but we think the end is in sight.


Wednesday, June 29, 2011

Trimming It Up






This week, trim around the windows and doors began. The builder seems to be preparing to wrap things up as we met with him and discussed several outstanding projects including interior doors, kitchen cabinets, screening the porch and staining the outside walls and doors. Is the end in sight????

Sunday, June 19, 2011

Walls Progress and Floors Begin





This weekend we went up for a quick trip on Saturday to check out progress and deliver the stone tile for the master bathroom floor and shower surround. The progress for the past two weeks included putting up all the available wood from the first delivery of wall boards and a start on the stone floors for the first floor. Looks like the builder underestimated the amount of wood needed and had to reorder. The additional wood has been delivered and hopefully he gets to work on finishing the walls and stone floors this week. All looks good thus far. We are planning on "gray washing" the wood walls to take some of the honey color out. Let me know what you think.